DC25 Incremental Digital Rotary Shaft Encoder

DC25 Incremental Digital Rotary Shaft Encoder
  • IP67 rating
  • Field programmable output resolution
  • Powder coated aluminum housing for superior durability
  • Competitively priced
  • Ideal for high-shock applications-withstand mechanical shock & vibration
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    DC25 Incremental user manual

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    Description

    AMCI DC25 Incremental Digital Single-turn Rotary Shaft Encoder

    The DC25 incremental digital output DuraCoder is the only incremental digital rotary shaft encoder you will ever have to purchase.

    Unmatched durability, competitive pricing, and AMCI's exclusive field programmable design save customer's time and money.

    Customers can eliminate the competition's confusing list of fixed output resolution encoders by choosing the Incremental DuraCoder. Featuring field selectable configurations, ranging from 2 to 4096 counts per turn, the DuraCoder enables customers to minimize their rotary encoder inventory, while also affordably stocking a variety of output resolution configurations for any automation environment.

    The DC25 incremental digital rotary shaft encoder produces the standard quadrature output signals allowing for both unidirectional and bi-directional operation. The DuraCoder also produces a marker pulse for homing or turns counting applications. Output types include sinking, sourcing, or differential line driver. Package styles include flange or servo with side or end connector.

    Available Versions (x=any selection)

    DC25x-BxNPRGMxx: Incremental output rotary encoder (2 - 1,024 cycles/turn); field programmable 
    Price | $675 - $900/ea

    DC25x-BxTPRGMxx: Incremental output rotary encoder (2 - 2,048 cycles/turn); field programmable
    Price | $800 - $1,025/ea

    DC25x-BxFPRGMxx: Incremental output rotary encoder (4 - 4,096 cycles/turn); field programmable
    Price | $950 - $1,175/ea

    Stainless Steel Option: add to above pricing
    Price | $780/ea

    Note: Pricing is US Domestic only

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    Consult the factory for availability

    Contact Sales

    Heavy-Duty Reliability

    AMCI's DuraCoder rotary shaft encoders are resolver-based, providing the heaviest duty 2.5" rotary shaft encoder available, anywhere. Several features set this family of rotary encoders apart from the competition; namely, its cost saving durability, field programmability, and wide range of applications.

    •     Cost-saving durability
    •     Resolver-based reliability
    •     Field programmable output resolution
    •     Wide range of applications
    •     More...

    AMCI resolver-based rotary shaft encoders have earned a "bulletproof" reputation among established machine builders and successful system integrators.

    The AMCI DuraCoder product line boasts up to an IP67 rating. Solid shaft and hub shaft versions are available, and both types incorporate an oversized double row bearing that supports shaft loads up to 100 lbs. radial / 50 lbs. axial.

    Inside AMCI's Rotary Encoders

    Specifications

    Mechanical Specifications

    DC25 Incremental Digital Single-Turn Rotary Shaft Encoder
    Package style:2.5" diameter housing available with flange or servo mounting
    Housing:Powder coated aluminum or stainless steel housing
    Shaft sizes:Solid shaft diameter
    1/4" , 3/8", 5/8”, or 10 mm diameter stainless steel

    Hub shaft inner diameter
    1/2” standard inner diameter stainless steel shaft
    3/8", 1/2", 10mm, and 12mm bore reducers
    Shaft loading:Solid shaft:
    1/4", 3/8", and 10mm shafts:
    40 lbs. radial/20 lbs. axial maximum shaft loading.
    Bearing life rated at 2X10^9 revolutions minimum at maximum shaft load.

    5/8" shaft:
    100 lbs. radial/50 lbs. axial maximum shaft loading.
    Bearing life rated at 2X10^9 revolutions minimum at maximum shaft load.

    Hub shaft:
    3/8", 1/2", 10mm, and 12mm shafts:
    40 lbs. radial/20 lbs. axial maximum shaft loading.
    Bearing life rated at 2X10^9 revolutions minimum at maximum shaft load.
    Starting Torque:Solid shaft:
    1/4”, 3/8”, & 10mm shafts = 2.0 oz-in max @25° C
    5/8” shaft = 6.0 oz-in max @25° C

    Hub shaft:
    3/8", 1/2", 10mm, and 12mm shafts = 6.0 oz-in max @25° C
    Moment of inertia:Solid shaft:
    1/4", 3/8", & 10 mm shafts = 6.00 x 10-4 oz-in-sec2
    5/8" shaft = 8.50 x 10-4 oz-in-sec2

    Hub shaft:
    3/8", 1/2", 10mm, and 12mm shafts = 7.00 x 10-4 oz-in-sec2
    Connector location:
    end or side

     

    Mating Connector: (sold separately)

     

    AMCI Part NumberMilitary Equivalent
    StraightMSD-10
    (AMCI part number for output configuration D)
    MS3106A18-1S
    (output configuration D)
    StraightMS-16
    (AMCI part number for output configurations A, B, C, and E)
    MS3106A16S-1S
    (output configuration A, B, C, and E)
    Consult factory for integral cable option

     

    Connector pinout:

    Output Configurations A, B, C, or E
    Military Equivalent Part # MS3102E16S-1P

    PinFunction
    AA output
    BB output
    CZ output
    D+DC input
    ENo connection
    FDC return
    GCase ground

     

    Output Configuration D
    Military Equivalent Part # MS3102E18-1P

    PinFunction
    AA+ output
    BB+ output
    CZ+ output
    D+DC input
    ENo connection
    FDC return
    GCase ground
    HA- output
    IB- output
    JZ- output

    Electrical Specifications

    DC25 Incremental Digital Single-turn Rotary Shaft Encoder
    Code Format:2 square waves in quadrature with standard gated index
    Cycles per turn:2 to 4096 factory set. optional - dip switch field-programmable
    Frequency response:data - 210 kHz (min.) | index - 125 kHz (min.)
    Output configuration:Current source, 5 to 24 Vdc
    Current sink, 5 to 24 Vdc
    Current sink with 2.2 kohm pull-up resistor
    Current Source with 2.2kohms pull-down resistor
    Differential line driver, 5 Vdc
    Resolution:“N”type, 10 bits (1024)
    “T”type, 11 bits (2048)
    “F”type, 12 bits (4096)
    Drive capability:50mA sink or source | 20mA differential
    Power requirements:4.75 to 26.4 Vdc | 24 Vdc optimal | 1.5W max.

    ENVIRONMENTAL SPECIFICATIONS

    DC25 Incremental Digital Single-turn Rotary Shaft Encoder
    Enclosure:IP67 (valid only with working shaft seal)
    Shock:50 G's for 11 mSec
    Vibration:20 g, 5 to 2,000 Hz
    Operating temperature:-40° C to 85° C standard

    Technical Drawings

    DC25F-XXXXXXXXXE = Flange Mount, End Connector

    DC25F-XXXXXXXXXE = Flange Mount, End Connector

    DC25F-X5XXXXXXXE = Flange Mount, End Connector, 5/8" shaft

    DC25F-X5XXXXXXXE = Flange Mount, End Connector, 5/8

    DC25S-XXXXXXXXXE = Servo Mount, End Connector

    DC25S-XXXXXXXXXE = Servo Mount, End Connector

    DC25H-XXXXXXXXXE = Hub Shaft, End Connector

    DC25H-XXXXXXXXXE = Hub Shaft, End Connector

    DC25F-XXXXXXXXXS = Flange Mount, Side Connector

    DC25F-XXXXXXXXXS = Flange Mount, Side Connector

    DC25S-XXXXXXXXXS = Servo Mount, Side Connector

    DC25S-XXXXXXXXXS = Servo Mount, Side Connector

    DC25F-X5XXXXXXXS = Flange Mount, Side Connector 5/8" shaft

    DC25F-X5XXXXXXXS = Flange Mount, Side Connector 5/8

    DC25H-XXXXXXXXXS = Hub Shaft, Side Connector

    DC25H-XXXXXXXXXS = Hub Shaft, Side Connector

    DC25-Alternative-shafts-mechanical-drawings = 10mm and 1/4" shaft details

     DC25-Alternative-shafts-mechanical-drawings = 10mm and 1/4

    Accessories

    Cables

    Cables Learn More

    Connectors

    Connectors Learn More

    AMCI makes buying PLC-based automation easy...our sales group will help you:

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    Contact AMCI Sales today:

    860-585-1254

    CONTACT SALES

    Ordering Information

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    AMCI's sales team takes the hassle out of placing your order. We'll advise on product selection, alternatives, lead times, and present you with point of purchase options. Call (860) 585-1254 or email AMCI sales today! 

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    PART NUMBER BUILDER

    Create your part number 

    Generate your DC25 part number by using the interactive tool below. Starting from left to right, use choose your selections from the drop down options while referencing the table below.

    • The PRGM Field Programmable Output Scaling option is standard and is available at no additional cost.
    • Units with the PRGM Output Scaling type use dip switches to allow the user to field select the pulses per turn. Units where a numerical Output Scaling is specified will have the pulses per turn permanently set at the factory.
    • Customers concerned with availability should request lead times on units with both the side and end connector location options.

    Part Number CharacterIncremental DuraCoder SelectionsMost Popular Selections
    Mounting style:F = 2.65" square flange
    S = 2.5" diameter servo mount
    (unavailable w/ the 5/8" shaft option)
    H = Hub shaft
    F
    (Square flange)
    Shaft Seal Type
    & Housing Material:
    A = Nitrile seal, stainless steel housing*
    B = Nitrile seal, aluminum housing
    C = Viton seal, stainless steel housing*
    V = Viton seal, aluminum housing

    *note - options A&C only available with DuraCoder Type "N" (below)
    B
    (Nitrile seal)
    Shaft Diamter:
    (must choose either solid or hub shaft)
    Solid shaft option
    1 = 3/8" diameter 0.875” length, No Flat
    2 = 10mm diameter 0.875” length, No Flat
    3 = 1/4" diameter 0.875” length, No Flat
    5 = 5/8" diameter 1.30” length, w/ Keyway
    ---
    Hub shaft option
    1 = 3/8" inner diameter 1.1” max. depth
    2 = 10mm inner diameter 1.1” max. depth
    4 = 1/2" inner diameter 1.1” max. depth
    6 = 12mm inner diameter 1.1” max. depth
    1
    (3/8" shaft)


    --or--

    4
    (1/2" inner diameter)
    DuraCoder Type:N = Incremental Gated* (1024 pulses/turn maximum)
    T = Incremental Gated* (2048 pulses/turn maximum)
    F = Incremental Gated (4096 pulses/turn maximum)

    “T” type provides (2) Z pulses per revolution
    “F” type provides (4) Z pulses per revolution

    *note: "F" type and "T" type not available in Hub Shaft or in 5/8 inch solid shaft versions
    N
    (Incremental gated)
    Output Scaling:PRGM = Field Programmable
    0002 to 1024 - Factory set - DURACODER TYPE = N
    0004 - 2048 - Factory Set *Multiples of 2 only - DURACODER TYPE = T
    0008 - 4096 - Factory Set *Multiples of 4 only - DURACODER TYPE = F
    PRGM
    (Field programmable)
    Output Configuration:A = Current source, single ended 24 Vdc max.
    B = Current sink, single ended 24 Vdc max.
    C = Current sink, single ended with 2.2KΩ pull up resistor.
    D = Differential line driver 5 Vdc output only.
    E = Current source, single ended with 2.2KΩ pull down resistor.
    D
    (Differential line driver)
    Connector Location:S = Side
    E = End
    FL = 15 ft integral cable
    (MSD-10 or MS-16 mating connector sold separately)
    S
    (Side connector)
    Cables (optional):CDCNS-(X) (X=length in feet) single ended cable sold separately
    CDCND-(X) (X=length in feet) differential cable sold separately

    Resources

    Encoders Brochure

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    Originally designed for mill-duty applications and earth mining equipment, AMCI’s resolver-base...

    PDF Download

    Resolver-Based?

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    Resolver-based Rotary Shaft Encoders provide the heaviest duty 2.5" rotary shaft encoder availa...

    Read the Tutorial

    Fire Truck Swivels

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    Amity decided to replace proximity switches with encoders to overcome the limitations of proxim...

    Read Case Study